#5727. Effect of nozzle inlet parameters on the dry granulation atomization process of Si3N4ceramic bearing balls

August 2026publication date
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Journal’s subject area:
Applied Mathematics;
Computational Mathematics;
Numerical Analysis;
Engineering (all);
Theoretical Computer Science;
Computational Theory and Mathematics;
Software;
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Abstract:
In this paper, the atomization characteristics of Si3N4 ceramic dry granulation affect the performance of Si3N4 ceramic bearing balls. In order to improve the dry granulation characteristics and the comprehensive performance of Si3N4 ceramic bearing balls, the atomization mechanism of the spinning nozzle used for Si3N4 dry granulation was studied in detail. The interaction between air and binder in the pressure-swirl nozzle is analyzed based on VOF method, the modified realizable k - turbulence model is used to simulate the flow field inside and outside the pressure-swirl nozzle, the effects of nozzle inlet parameters including the number of tangential inlets and the deflection angle of tangential inlets on the binder volume fraction, velocity distribution and pressure distribution are analyzed.
Keywords:
air core; inlet parameters; pressure-swirl nozzle; Si3N4ceramic bearing balls; spray cone angle; VOF method

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